Elenco Soldering Station Manuel d'utilisateur Page 2

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SAFETY PRECAUTIONS
Like all electrical devices, the solder station must be
handled with care. The soldering iron and tip can reach
high temperatures and these simple safety rules should
be followed.
• Keep children out of reach of the soldering station.
• To protect your eyes, use safety goggles.
Keep flammable material away from the soldering iron.
DO NOT cool iron
by dipping it into any liquid or water.
• Always assume that the tip is hot to avoid burns.
• Work in an area that is well ventilated.
Be careful that the hot soldering iron tip or the barrel
of the iron does not come in contact with any electrical
cord.
Do not hold solder in your mouth. Wash your hands
thoroughly after handling solder.
Locate soldering iron in an area where you do not have
to go around it or reach over it.
Almost every electronic device today has a printed circuit
board. Whether you are assembling a PC board or
repairing it, you must understand the basics of working
with these boards.
A poorly soldered joint can greatly affect small current
flow in circuits and can cause equipment failure. You can
damage a PC board or a component with too much heat
or cause a cold solder joint with insufficient heat. Sloppy
soldering can cause bridges between two adjacent foils
preventing the circuit from functioning.
Good soldering requires practice and an understanding
of soldering principles. This solder practice project will
help you achieve good soldering techniques, help you to
become familiar with a variety of electronic components,
and provide you with dynamic results.
Solder
For many years leaded solder was the most common
type of solder used by the electronics industry, but it is
now being replaced by lead-free solder for health
reasons. Lead-free solder contains 99.3% tin, 0.7%
copper, and has a rosin-flux core.
Lead-free solder is different from lead solder: It has a
higher melting point than lead solder, so you need higher
temperature for the solder to flow properly.
Recommended tip temperature is approximately 700°F;
higher temperatures improve solder flow but accelerate
tip decay. An increase in soldering time may be required
to achieve good results. Soldering iron tips wear out
faster since lead-free solders are more corrosive and the
higher soldering temperatures accelerate corrosion, so
proper tip care is important. The solder joint finish will
look slightly duller with lead-free solders.
Use these procedures to increase the life of your
soldering iron tip when using lead-free solder:
Keep the iron tinned at all times.
Use the correct tip size for best heat transfer. The
conical tip is the most commonly used.
Turn off iron when not in use or reduce temperature
setting when using a soldering station.
Tips should be cleaned frequently to remove
oxidation before it becomes impossible to remove.
Use Dry Tip Cleaner (Elenco
®
#SH-1025) or Tip
Cleaner (Elenco
®
#TTC1). If you use a sponge to
clean your tip, then use distilled water (tap water has
impurities that accelerate corrosion).
Flux
Most solder contains flux in the hollow core of the solder
allowing it to be applied automatically when you heat the
solder. The flux will remove any oxide film on the metals
soldered creating a good metal-to-metal contact. This
is called “wetting the metal”. There are three types of
solder fluxes: chloride, organic and rosin. In the
electronics industry, only the rosin type is used. Rosin
flux comes in two types, pure and active. The most
reliable is the pure type, since it doesn’t cause dendrites
between tracks on the PC board as the active type does.
Due to the highly corrosive and moisture attracting
characteristics of the chloride and organic type fluxes,
they should not be used in electronics.
Surface Preparation
In order for the solder to adhere to the connection, the
metals must be clean and free of nonmetallic materials.
Flux in the solder can remove oxides from metal but not
other materials like dirt or grease. To remove these, use
a small steel brush or fine emery cloth.
INTRODUCTION TO SOLDERING
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